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Tire-Cord Fabric Defect Detection

Flagged live breaks, gaps and weave irregularities called out as the fabric runs.

Client
Confidential
Year
2025
Category
Computer Vision
Role
Design + Build
Timeline
4–5 weeks
Tire-Cord Fabric Defect Detection: AnomalyCLIP flags breaks, gaps and weave irregularities in tire-cord fabric from a line camera, drawn as a live heatmap.

The problem

Tire-cord fabric defects are subtle: a broken cord, a gap, an irregular weave, all easy to miss at line speed. Missing one puts a weak spot into a tyre.

What we built

An AnomalyCLIP model trained on the fabric renders a defect heatmap next to the live feed: normal weave stays cool, anomalies light up. It does not need every defect type labelled in advance. It learns what normal looks like, then flags anything that departs from it.

The result

A second set of eyes on the fabric that never blinks, with a heatmap an operator can act on immediately.

per-frame anomaly score over the weave
heatmapper-frame anomaly score over the weave
learns normal, doesn’t need every defect labelled
few-shotlearns normal, doesn’t need every defect labelled
runs on the inspection camera feed
line-speedruns on the inspection camera feed
Tire-Cord Fabric Defect Detection, screen 1
Tire-Cord Fabric Defect Detection, screen 2

Built with

  • Python
  • AnomalyCLIP
  • Deep learning
  • OpenCV
  • Roboflow

We deliver what we commit.

Tell us what you're trying to build.

We'll come back within 24 hours with honest feedback on scope, timeline and cost, whether or not we turn out to be the right fit.